以某深水浮式生产储卸油装置(FPSO)单点系泊系统为研究对象,对该系泊系统的主轴承疲劳寿命进行了机械工程与海洋工程的交叉研究。建立主轴承的力学分析模型,给出基本额定动载荷、当量动载荷和基本额定疲劳寿命计算方法。同时建立系泊性能分析模型,得到设计极端工况(100-yr-RP)和设计生存工况(1000-yr-RP)下,对单点系泊主轴承的作用力和力矩以及在30年寿命期内由FPSO首摇将完成的等效转数。结果表明,单点系泊主轴承滚柱和滚道的循环应力引起滚道和滚动单元的疲劳脱落是考虑重点,通过计算受力最恶劣的主轴承支持滚道的基本额定疲劳寿命$ {L}_{10} $为197年,远超30年免维护的要求,具有6.57倍的安全系数,满足深水FPSO单点系泊主轴承设计预期要求。
A deepwater FPSO has undergone various analysis and cross study of mechanical and ocean engineering for the weathervaning main roller bearing (MRB) in the turret mooring system. The mooring hydrodynamic motion and MRB mechanical motion were analyzed simultaneously. The mooring system was calculated through time domain coupled method,and the calculation methods of MRB basic rated dynamic load, equivalent dynamic load and basic rated life are given. The force transfer at turret bearing level under design extreme conditions (100-yr-RP) and design survival conditions (1000-yr-RP) was emphatically studied, the calculation method of an equivalent load on the MRB raceways was given. The equivalent revolutions cumulative effect was calculated during the 30 years of FPSO yaw motion. The results shown the supporting raceway with worst stress, the safety factor of fatigue life is 6.57, which is much higher than the required safety factor 2.
2022,44(14): 100-106 收稿日期:2022-03-25
DOI:10.3404/j.issn.1672-7649.2022.14.022
分类号:TE951
基金项目:工业与信息化部高技术船舶科研项目(E-0819C0002);中国海油石油集团有限公司科技发展项目 (CNOOC-KJ 135 JSPJ 08 GC 2019-02)
作者简介:琚选择 (1979-),男,博士,高级工程师,研究方向为海洋油气储运工程与海洋工程装备
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