为提高深海载人潜水器电机工作效率和故障诊断能力，并降低系统工作噪声，对直流无刷电机的高效低噪驱动控制技术进行研究。采用具有智能相位控制功能的三相全波正弦波控制芯片TB6605结合智能功率模块（IPM）设计直流无刷电机驱动器。采用单片机对系统的电压、电流、温度、转速、位置信息进行检测，为控制系统提供必要的信息反馈，对应用直流无刷电机的系统状态起到实时信息监测的功能。实验结果表明，研制的直流无刷电机驱动器在电机全转速范围内具有较高的工作效率，额定工况点效率高达90%以上，且在全转速范围内，提高了电机运转的平稳度，降低了系统噪声。研究成果对提高深海载人潜水器电机的工作效率和故障诊断能力，并降低系统工作噪声具有很好的支撑作用。
In order to improve the efficiency and fault diagnosis ability of deep-sea manned submersible’s motor and reduce the working noise of the system, the high-efficiency and low-noise drive control technology of brushless DC motor is studied. The brushless DC motor driver was designed by using a 3-phase full-wave sine wave control chip with intelligent phase control function, combined with an intelligent power module (IPM). TB6605, The MCU is used to detect the voltage, current, temperature, speed and position information of the system, providing the necessary information feedback for the control system, and playing a real- time monitoring function for the system status of the brushless DC motor.The experimental results show that the driver developed in this paper has high working efficiency in the full speed range of the motor, the efficiency of the rated working condition point is as high as 90%, and in the full speed range, the smoothness of the motor operation is improved and the system noise is reduced. The research has a good supporting effect on improving the working efficiency and fault diagnosis ability of the deep-sea manned submersible motor, and reducing the working noise of the system.
2024,46(1): 126-131 收稿日期：2022-10-21
DOI：10.3404/j.issn.1672-7649.2024.01.021
分类号：U665.13;TP242
基金项目：国家重点研发计划资助项目(2016YFC0300600)；中国科协青年人才托举工程资助项目（2019QNRC001）
作者简介：张伟(1988-),男,硕士,高级工程师,研究方向为深海潜水器电机控制
参考文献：
[1] 刘志兴, 庞崇进, 王选策, KRAPEZ Bryan. 海斗深渊沉积物组成特征及其物质来源研究进展[J]. 地球化学, 2019, 48(2): 126-137.
LIU Z X, PANG C J, WANG X, et al. Research progress on the composition and provenance of hadal trench sediments[J]. Geochimica, 2019, 48(2): 126-137.
[2] 彭晓彤. 海斗深渊——地球上最深的海洋[J]. 新长征(党建版), 2014(10): 61.
PENG X T. Hadal trench-The deepest ocean of the earth[J]. The New Long March(Party Building Edition), 2014(10): 61.
[3] LIU R L, WANG L, WEI Y L, et al. The Hadal biosphere: Recent insights and new directions[J]. Deep Sea Res Part II, 2018, 155: 11-18.
[4] 白玉磊, 张洁. 为了潜到大海深处的最后1%——访载人深潜英雄、前“蛟龙”号第一副总设计师崔维成[J]. 科学大众:中学生, 2014(1): 16-19.
BAI Y L, ZHANG J. In order to dive to the last 1% of the depths of the sea - Interview the manned deep diving hero and former first deputy chief designer of the "Jiaolong"[J]. Scientific Masses:Middle School Students, 2014(1): 16-19.
[5] 徐伟哲, 张庆勇. 全海深潜水器的技术现状和发展综述[J]. 中国造船, 2016, 57(2): 206-221.
XU W Z, ZHANG Q Y. Overview of present status and development trend of full ocean depth submersibles[J]. Shipbuilding of China, 2016, 57(2): 206-221.
[6] 王东升. “奋斗者”号全海深载人潜水器[J]. 科技成果管理与研究, 2022, 17(1): 54-55.
WANG D S. The full ocean depth submersible of the Fen Dou Zhe[J]. Management and Research on Scientific & Technological Achievement, 2022, 17(1): 54-55.
[7] 李自成, 尹周平, 熊有伦. 无刷直流电机换相转矩脉动分析及抑制[J]. 华中科技大学学报(自然科学版), 2012, 40(S2): 74-78.
LI Z C, YIN Z P, XIONG Y L. Analysis and reduction of torque ripple in brushless DC motors[J]. Journal of Huazhong University. of Science & Technology. (Natural Science Edition), 2012, 40(S2): 74-78.
[8] 杨晓玫, 彭程, 吴高峰, 等. 基于Matlab的无刷直流电机控制算法建模与仿真[J]. 系统仿真技术, 2019, 15(2): 120-125.
YANG X M, PENG C, WU G F, et al. Modeling and simulation of brushless dc motor control algorithm based on matlab[J]. System Simulation Technology, 2019, 15(2): 120-125.
[9] 张泽宇, 罗欣, 沈安文, 等. 凸极式无刷直流电机全速段复合矢量控制策略[J]. 电机与控制学报, 2021, 25(3): 17-26.
ZHANG Z Y, LUO X, SHEN A W, et al. Compound vector control strategy of IPM-type brushless DC motor at full speed range[J]. Electric Machines and Control, 2021, 25(3): 17-26.
[10] 张淑芳, 宋香明, 朱彬华. 结合改进PSO-BP神经网络的无刷直流电机控制[J]. 南开大学学报(自然科学版), 2021, 54(04): 62-67.
ZHANG S F, SONG X M, ZHU B H. Brushless DC motor controller combined with improved PSO-BP neural network[J]. Acta Scientiarum Naturalium Universitatis Nankaiensis, 2021, 54(04): 62-67.
[11] 蒋龙, 施卫, 王浩, 等. 基于遗传算法优化的无刷电机控制系统设计[J]. 电子制作, 2019(17): 23-26.
JIANG L, SHI W, WANG H, et al. Design of brushless motor control system based on genetic algorithm optimization[J]. Electronic Production, 2019(17): 23-26.
[12] 李珍国, 王鹏磊, 孙启航等. 基于相电动势矢量定向的无刷直流电机铜耗最小化瞬时转矩控制技术[J]. 中国电机工程学报, 2022, 42(3): 1174-1184.
LI Z G, WANG P L, SUN Q H, et al. Copper loss minimization and instantaneous torque control technology of brushless DC motor with phase EMF vector orientation[J]. Proceedings of the CSEE, 2022, 42(3): 1174-1184.
[13] 赵轩浩, 高理富, 曹会彬等. 基于DRV8323RS的无刷直流电机驱动器设计[J]. 仪表技术, 2020(2): 5-9+13.
ZHAO X H, GAO L F, CAO H B, et al. Design of the brushless DC motor driver based on DRV8323RS[J]. Instrumentation technology, 2020(2): 5-9+13.
[14] LEE M, KONG K. Fourier-series-based phase delay compensation of Brushless DC motor systems[J]. IEEE Transactions on Power Electronics, 2018, 33(1): 525-534.
[15] PAL A, DAS S, CHATTOPADHYAY A K. An improved rotor flux space vector based MRAS for field-oriented control of induction motor drives[J]. IEEE Transactions on Power Electronics, 2018, 33(6): 5131-5141.
[16] 严斌, 刘文章, 黄河. 大深度载人潜水器舱室噪声研究[J]. 船舶力学, 2021, 25(11): 1572-1579.
YAN B, LIU W Z, HUANG H. Study on deep-sea manned submersible cabin noise[J]. Journal of Ship Mechanics, 2021, 25(11): 1572-1579.
[17] 马鹏德, 李宇玻, 孙琳, 等. 基于相位差起转机制异步电机的模型分析[J]. 大学物理, 2017, 36(5): 66-69+77.
MA P D, LI Y B, SUN L, et al. Model analysis based on the phase transfer mechanism of asynchronous motor Model analysis based on the phase transfer mechanism of asynchronous motor[J]. College Physics, 2017, 36(5): 66-69+77.
[18] 吕德刚, 薛俊泉. 表贴式永磁同步电机的超前角弱磁控制[J]. 哈尔滨理工大学学报, 2020, 25(6): 40-45.
LV D G, XUE J Q. Flux weakening control of leading angle of surface-mounted permanent magnet synchronous motor[J]. Journal of Harbin University of Science and Technology, 2020, 25(6): 40-45.
[19] 冯建党, 张亮, 夏旺民. 超前角技术在冰箱直流无刷电机中的应用[C]//2019年中国家用电器技术大会论文集, 2019: 1430-1434.
FENG J D, ZHANG L, XIA W M. Application of lead angle technology in REF BLDC[C]//2019 Proceedings of the China Household Electrical Appliances Technical Conference, 2019: 1430-1434.
[20] 姜铁军. 用智能相位控制技术提高家用电器的电机效率[J]. 电子产品世界, 2020, 27(3): 12+14.
JIANG T J. Using intelligent phase control technology to improve motor efficiency of white goods[J]. Electronic Engineering & Product World, 2020, 27(3): 12+14.
[21] 寇浩宇. 基于IPM的永磁同步电机功率驱动电路设计[J]. 现代制造技术与装备, 2021, 57(8): 85-86+118.
KOU H Y. Design of permanent magnet synchronous motor power drive circuit based on IPM[J]. Modern Manufacturing Technology and Equipment, 2021, 57(8): 85-86+118.
[22] 陶崇勃. 一款高性能IGBT智能功率模块[J]. 半导体技术, 2020, 45(6): 454-459.
TAO C B. A high-performance IGBT intelligent power module[J]. Semiconductor Technology, 2020, 45(6): 454-459.
