本文针对船用复合材料应力峰值点附近应力梯度对疲劳寿命的影响,提出一种基于应力场强法的疲劳寿命预测方法。鉴于一维应力场强法在复合材料疲劳预测方面存在精度不足的问题,提出一种改进的二维应力场强法(ETEVM)。基于多组AS4/PEEK单向纤维板在各种角度下的疲劳寿命实验数据,同时,根据已有的疲劳寿命预估铺层角公式预测几种角度单向板的疲劳寿命,并和场强法进行对比。结果表明,设计的ETEVM预测精度最高,预测误差在2倍误差带之间。
This study proposes a fatigue life prediction method based on the stress field strength method for the effect of stress gradient on fatigue life near the peak stress point of marine composites. Given that the lack of accuracy of the one-dimensional stress field strength method in the fatigue prediction of composite materials, we propose an improved two-dimensional stress field strength method.Based on several sets of experimental data on the fatigue life of AS4/PEEK unidirectional fiber boards at various angles, meanwhile, we predict the fatigue life of unidirectional boards at several angles based on the existing formula for fatigue life prediction of the layup angle, and compare it with the field strength method. The results show that the designed ETEVM has the highest prediction accuracy, and the prediction error is between twice the error band.
2025,47(1): 18-23 收稿日期:2024-3-1
DOI:10.3404/j.issn.1672-7649.2025.01.004
分类号:U664.12
基金项目:国家自然科学基金资助项目(52305110)
作者简介:蒋寒斌(1998-),男,硕士研究生,研究方向为材料疲劳寿命行为
参考文献:
[1] 李德勇, 姚卫星. 缺口件振动疲劳寿命分析的名义应力法[J]. 航空学报, 2011, 32(11): 2036-2041.
[2] TAYLOR D. Geometrical effects in fatigue: A unifying theoretical model[J]. International Journal of Fatigue, 1999, 21(5): 413-210.
[3] 刘雪松, 郭少飞. 船舶工程焊接接头完整性评估与疲劳寿命预测技术综述[J]. 材料开发与应用, 2023, 38(05): 75-85.
[4] 张磊, 娄敏. 纤维增强热塑性复合管疲劳性能研究[J]. 舰船科学技术, 2024, 46(02): 23-30.
[5] 万傲霜, 朱飞扬, 云新尧, 李顶河. 平面机织复合材料疲劳分层数值分析方法研究[J]. 复合材料学报, 2024(1): 1-15.
[6] 薛嘉明. 三维正交机织复合材料疲劳寿命预测方法研究[D]. 南京: 南京航空航天大学, 2023.
[7] HOU G, SHANG, D G, et al. Fatigue life prediction approach for through-hole of needled ceramic matrix composite based on volume fraction[J]. Ceramics International, 2023, 21: 34269-34276.
[8] ZENG Y L, MEI Q, et al. Development of a new method for estimating the fatigue life of notched specimens based on stress field intensity[J]. Theoretical And Applied Fracture Mechanics, 2020.
[9] ESMAEILI F, ZEHSAZ M, CHAKHERLOU T N. Investigation the effect of tightening torque on the fatigue intensity of double lap simple bolted and hybrid (bolted-bonded) joints using volumetric method[J]. Materials & Design, 2014, 63: 349-359.
[10] PEREIRA A M, FERREIRA A M, ANTUNES F V, et al. Assessment of the fatigue life of aluminium spot-welded and weld-bonded joints[J]. Journal of Adhesion Science and Technology, 2014, 28(14-15SI): 1432-1450.
[11] 夏天翔, 姚卫星, 李旭东, 等. 工程构件疲劳寿命估算的三维临界域法[J]. 南京: 南京航空航天大学学报, 2014, 46(3): 395-402.
[12] 楼国康. 叶片振动疲劳概率寿命预测分析研究[D]. 南京: 南京航空航天大学, 2020.
[13] C H LEE, M H R JEN, et al. Fatigue response and modelling of variable stress amplitude and frequency in AS-4/PEEK composite laminates, Part 1: experiments [J]. Journal of Composite Materials, 2000, 34: 906-924.
[14] 张晋华. 基于疲劳主曲线的复合材料层合疲劳寿命研究[D]. 哈尔滨: 哈尔滨工业大学, 2020.